Automatic single correction high speed box folder gluer With Three Counting Methods
1. Machine features and introduction to each part
①Overall Equipment:
a.The machine base is made of an integral steel plate. The
thickness of the main wall panel is 16mm. All of them adopt laser
cutting technology and have undergone cold and heat treatment. The
whole machine has good rigidity.
b.The whole machine adopts modular design, with flexible function
selection. Modules can be selected according to customer box type
requirements.
c.The machine transmission adopts Sino-foreign joint venture chain,
which has high speed, accurate and stable transmission, minimum
noise and long service life.
d.The machine has good stability and the speed can reach 220m/min
Paper feeding department:
e.The paper feeding section adopts an independent motor for paper
feeding, making paper feeding easier and smoother.
f.3 sets of paper feed knives to meet the paper feeding needs of
various weight boxes.
g.The multi-level track ensures the verticality of the cardboard
and ensures that the paper feeding is not skewed. The unique
structure makes the adjustment of the cardboard easy and
convenient.
h.Pneumatic knife lift shortens the time for adjustment and box
change.
i.The vibration device cooperates with the motor to quickly,
easily, continuously and automatically feed paper correctly.
j.The paper feed belt adopts an annular seamless beef tendon
conveyor belt, which has strong wear resistance. At the same time,
the machine structure adopts independent transmission, making it
very convenient and quick to replace the paper feed conveyor belt
in the later period.
②Bottom paste cylinder:
a.The lower paste cylinder is set up with one left and one right,
and different rubber wheel thickness can be equipped according to
the width of the glue opening of the customer's box type.
b.The paste cylinder is made of strong, durable stainless steel.
And after finishing. The amount of glue can
be accurately controlled to ensure that the high-speed operation
part of the glue.
③The folding part:
a.The left and right sides complete the second fold 180 degrees.
The fourth fold is 180 degrees completely combined.
b.The folding part of the differential correction system, the
special design of the folding part of the left and right conveyor
belt speed can be adjusted to ensure straight line transportation.
Can effectively reduce the case of box forming scissors.
c.The upper row pulley belt of the folding part is equipped with a
power device to achieve the speed difference between the upper and
lower belts resulting in paperboard slip.
d.Equipped with a set of left and right folding knives.
④Pressure transfer part:
a.Photoelectric counter automatic kicking paper, water spraying
dual purpose system. And a paper stopper detection device.
b.The upper and lower belts are freely telescopic and convenient to
adjust, making the carton of each shape stacked more neatly and
smoothly when entering the conveying part.
c.Equipped with mechanical patting device, so that there will be no
scissors phenomenon in the production of flat express cartons. And
the mechanical transmission has the characteristics of long and
stable life.
⑤Conveying part:
a.The main wall panel of the conveying part adopts 12mm, and adopts
laser cutting technology, and is treated by cold and hot, and the
machine has good rigidity. The conveying length reaches 6m, and the
long-distance design can extend the bonding time of the carton and
improve the bonding quality of the carton.
b.Pneumatic pressure regulation, easy to adjust, can effectively
ensure the uniform pressure of the fit.
c.Automatic and manual two modes one-click switch, to adapt to the
production needs of various box types.
d.The upper and lower independent modular design of the conveying
part can move relatively forward and backward to adapt to a variety
of different length boxes.
⑥electrical system:
a.The machine is controlled by PLC, easy to operate; PLC and touch
screen adopt Chinese famous brand Inwitten, stable and reliable,
low failure rate. The whole machine adopts multi-frequency
converter, and the control is more flexible and convenient.
b.The main drive motor adopts frequency conversion motor, which has
the advantages of energy saving and high efficiency, wide speed
adjustment range, stable starting and braking, improving production
efficiency and reducing the maintenance cost of mechanical
equipment.
c.The control panel layout is reasonable, and each module has a
control panel.
d.The 19-inch LCD monitor can monitor the production process of the
machine in the paper feeding department, making it more convenient
for the captain to check the whole operation process.
I. Technical specification
| TECHNICAL PARAMETERS |
| MODEL | 650 | 850 | 1050 | 1250 | 1450 | 1650 |
| Paper material | Cardboard 210-800gsm,A/B/C/E/F flute and 5 ply board |
| Max.speed | 220m/min |
| Way of folding | First fold and fourth fold is 180 |
| Power supply | 3P 380V 50HZ |
| Blank width | 850mm | 1050mm | 1050mm | 1250mm | 1450mm | 1650mm |
| Length x Width x Height | 13mX1.4mX1.6m | 13mX1.6mX1.6m | 13mX1.8mX1.6m | 13mX2mX1.6m | 13mX2.2mX1.6m | 13mX2.3mX1.6m |
| Net Weight | 3.8t | 4t | 4.2t | 4.3t | 4.5t | 4.8t |
| Total power | 9KW |
| Normal box type configuration specifications |
| Model | 1050Type |
| B | 260-1050 |
| D+E | 130-525 |
| A | 120-1500 |
| D min | 30 |
| C min | 70 |
Three counting methods:
1.Feeding stop counter:
After the induction probe completes counting, it will stop the
paper feeding motor for the set time.
2.Air cylinder counter(water mark):
Connecting the air line
Add pure water
Use the solenoid valve switch to fill the air line with water.
After the induction probe completes counting, The nozzle will leave
a water mark on the cardboard.(Suitable for corrugated board)
2.Air cylinder counter(misaligned mark):
Connecting the air line
The air cylinder is normally kept contracted.(If the cylinder
remains extended, swap the positions of the two air lines.)
After the induction probe completes counting, The nozzle will leave
a water mark on the cardboard.(Suitable for corrugated board)
The air cylinder will push the cardboard so that the cardboard(The
last one in the counting cycle) alignment is misaligned.
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