Flexo Folding Gluer Carton Production Line
- Introduction
- 1. All paper conveying belts can be moved independently. The paper
conveying belts are equipped with paper pressing wheels, fans, and
brushes to clean up the waste paper to the greatest extent. Guide
wheel device, upper and lower belt clamping transmission. Electric
left and right walking, easy to adjust the size
- 2. Gluing wheel: Made of stainless steel, more durable and
corrosion-resistant. The glue hopper is equipped with linear
guides, making position adjustment more convenient and accurate.
- 3. Folding part: The main function is to fold the carton down, and
use the correction plate to correct the pressure line for the
second time to fold the carton into a standard box.
- 4. For molding cleaning, if the scraping part and folding part have
not been cleaned up, the waste paper scraps will be cleaned again.
- 5. Pat the parts together: Pat the points together, and push them
out with an accurate number through counting light, counting, and
correction.
- 6. Output part: After pushing out, the above paper holder presses
smoothly for output.
- 7. Packaging Department: Adopting counter-pushing paper technology,
the lifting speed of left and right operations is doubled, and both
single and double lanes are available.
- 8. Control panel; adopts PLC control and has functions such as
zeroing and memory. (PLC combined with touch screen control can be
selected)
- 9. Electrical configuration:
Main control computer PLC: Panasonic
Touch screen: Kunlun Tongtai
Switching power supply: MEAN WELL
Frequency converter: Delta
Intermediate relay: Omron
Circuit breaker: Siemens
Contactor: Siemens
Photoelectric switch: Shanghai Industrial Group
Terminal block: Chint
- 10. The controller panel for each action of the machine controls
the left and right movement, the rise and fall of the paper platen,
etc.
Operating principle
The carton gluing section and the printing and die-cutting section
are connected, used, and operated synchronously so that the
cardboard that has been printed, die-cut, or slotted can smoothly
enter the carton gluing section. The baling machine is connected to
the carton gluing section. When the cardboard completes gluing,
folding, and correction, The pallets are transported to the baler.
The baler has a photoelectric sensor and transmits the signal to
the PLC. The PLC controls the operation of each part of the baler.
Machine parameter
The maximum speed: 320 meters/minute
Maximum number of packages launched: 20 packages
Maximum cardboard size: 700mm*500mm
Minimum cardboard size: 195mm*105mm
Maximum width of cardboard (including swing cover): 1100mm
Minimum width of cardboard (including swing cover): 240mm
Maximum stacking height: 350mm
Minimum stacking height: 80mm
Maximum quantity per pack: 50 pcs
Minimum quantity per package: 10 pcs
Belt: Siglin (China-Germany joint venture)
| Model | 2400 Model | 2600 Model | 2800 Model | 2000 Model |
| Size A(mm) | 80-660 | 80–660 | 80-660 | 80-660 |
| Size B(mm) | 470-2400 | 600–2600 | 600-2800 | 600-2000 |
| Size C(mm) | 130-660 | 165–660 | 165-660 | 135-660 |
| Size D(mm) | 170-1050 | 240–1200 | 240-1200 | 200-1000 |
| Installation area(mm) | 10-3m | 10.5-3.5m | 10.5-3.7m | 10-3.5m |
| Power(KW) | 8kw | 8kw | 8kw | 8kw |
| Total weight(T) | 5T | 5.5T | 5.5T | 5.5T |
This machine can process 2-8 mm three-layer and five-layer
corrugated cardboard
Maintenance and lubricating diagram
For the marked areas in the picture, pay attention to regular
refueling and maintenance "once every half a month" to ensure the
normal operation of the machine and a longer service life of the
machine.
Foundation diagram
Attachment 1
Items to be prepared by the buyer:
1. When the machine arrives, prepare the forklift, five to eight
tons, long fork.
2. Prepare relevant locations.
3. Prepare the main power cord, gas.
4. Help from security personnel.
5. Prepare the cardboard and test the machine at any time.
Attachment 2
Safe operation:
1. Before taking up work, you must wear work clothes and work
shoes, fasten the buttons and cuffs, and do not put items in your
pockets that are easy to fall.
2. After the crew arrives at work, check that there are no people
or debris within the operating range of the equipment. The
protective cover on the equipment must be intact and not loose.
3. Before starting the equipment, the bell should ring and the
alarm should be sounded. Only after re-confirming that no one is in
the operating range of the equipment can it be started up.
4. When the equipment is in operation, it is strictly forbidden to
touch all operating working surfaces with hands, and maintenance
and wiping work are not allowed. It is not allowed to cross the
running parts.
5. Crew members should strictly adhere to their posts according to
the division of labor, and are prohibited from skipping posts or
leaving their posts without permission. They should always pay
attention to the operation of the equipment.
6. When the equipment is in operation, it is strictly forbidden to
touch all operating working surfaces with hands, and maintenance
and wiping work are not allowed. It is not allowed to cross the
running parts.
7. Crew members should strictly adhere to their posts according to
the division of labor, and are prohibited from skipping posts or
leaving their posts without permission. They should always pay
attention to the operation of the equipment.
If an abnormality is found, shut down the machine immediately.
8. When working, no one is allowed to play around the equipment or
make loud noises.
9. During the work process, the work place should be kept clean and
smooth. Make sure there is no clutter around the device. Tools and
parts should be placed in designated locations.
10. The operator of this machine should be familiar with the
functions and locations of the main buttons of the equipment. If an
accident occurs, anyone can press the emergency stop switch.
